MAGNETIC ASSEMBLIES

Custom Magnetic AssembliesYour system requirements.
One engineered assembly.

Application-specific magnetic modules, housings and mechanical interfaces.

Start a Custom Assembly ReviewDefine Supply Boundary
Application overview

Bring us the function, the drawing and the interfaces. We combine material selection, mechanical design inputs, magnetization and assembly planning to define a manufacturable component with clear inspection and release requirements.

Custom Magnetic Assemblies

FORMS & CONFIGURATIONS

Made for Your Design.

Representative product forms. Final geometry, dimensions and material are confirmed against your drawing.

Housed assembly

Housed assembly

Magnet assembly located in a machined housing

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Shaft Assembly

Shaft Assembly

A magnetic rotor and shaft assembly with mechanical interfaces.

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DESIGN & SELECTION

Define the Supply Boundary.

HousingMagnetShaftHardwareRecords
Illustration · Assembly supply boundary · Not to scale
  • 01
    Define supplied parts

    Separate Empire and customer responsibilities

  • 02
    Confirm interfaces

    Drawing, assembly sequence and functional test

Parts and records to discuss for Empire supply

Select the items you would like us to review. Customer-supplied parts and final responsibility are agreed during the project review.

No supply items selected yet.

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Selection identifies the review scope. Materials, ratings and acceptance criteria remain subject to engineering confirmation.

A good fit when
  • OEM programs that need a tested module instead of several component suppliers
  • Assemblies combining magnets with shafts, housings, bearings, sensors or polymers
  • Projects with repeatable functional tests and a clear drawing or interface control document
  • Teams that need PPAP, FAI, traceability or controlled engineering changes
Check before release
  • A broad 'custom' brief still needs a measurable functional requirement
  • Supplier-managed components require clear specifications, approved sources and change notification
  • Prototype tooling and production tooling may produce different shrinkage, tolerance or performance
  • Cost, lead time and validation scope should be traded against the actual annual volume

ENGINEERING REVIEW

Start with the Right Inputs.

A clear specification connects magnetic performance with a practical manufacturing route.

System function

Describe what the module must do, the mating assembly, duty cycle, environment, life target and the failure modes that matter.

Interface control

Provide drawing, STEP or ICD data for mounting, electrical, fluid, shaft, connector, datum and envelope interfaces.

Supply boundary

List which components are supplied, sourced, assembled or tested by the supplier, including approved materials and sub-suppliers.

Quality file

State required FAI, PPAP level, control plan, MSA, traceability, certificates, sample approval and engineering-change process.

QUALITY & RELEASE

Agree the Evidence.

Verification follows the component’s function and the agreed inspection plan.

Functional test

Review details

Build a test that reproduces the customer's use condition and records the functional output, limits and test equipment.

Interface inspection

Review details

Inspect critical mechanical, electrical and fluid interfaces with the same datums used for assembly and customer acceptance.

Environmental and life

Review details

Use the agreed temperature, vibration, humidity, chemical, pressure and lifecycle sequence on the complete module.

Change control

Review details

Document approved sources, process parameters, revision status, deviation handling and notification before production changes.

Our Quality Approach

PRODUCT QUESTIONS

Before You Send a Drawing.

What counts as a custom assembly?

It can be any delivered module that combines a magnet with mechanical, polymer, electrical or fluid components and is supplied against an agreed function, drawing and acceptance plan.

Can you work from a sample instead of a drawing?

A sample can start the review, but production release still needs measurable geometry, materials, interfaces, performance and inspection criteria.

How early should we involve you?

Earlier is usually better when the magnetic circuit, retention, material route or assembly sequence is still open. We can then trade performance, cost, tooling and validation before design freeze.

FROM YOUR DRAWING TO PRODUCTION

Bring Your Design to Production.

Share your drawing. Define the next step.

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FIND YOUR SOLUTION

How can we help?