HANDLING
Keep the parts organized.
Separate contact surfaces and maintain the batch identity through the route.
From Magnet Material to Finished Component
Connect material, precision processing, surface protection and magnetic function in one manufacturing review.
THE MANUFACTURING ROUTE
Six stages to define for your part.
The material and component determine the route. Each stage is reviewed against the drawing and intended use.
- MaterialChoose the magnetic family.
- GeometryDefine the finished part.
- ProtectionMatch the exposure.
- MagnetizationSpecify the orientation.
- AssemblyReview the interfaces.
- ReleaseAgree the checks.
FROM THE PRODUCTION FLOOR
Handling, measurement and delivery.
MEASUREMENT
Check the defined feature.
Connect the measurement method to the dimension and acceptance criteria.
PACKING
Protection around the part.
Wrapped components separated in protective compartments.
THE MANUFACTURING ROUTE
Material. Geometry. Function.
Plan the part and its interfaces together.
The material and component determine the route. Each stage is reviewed for the drawing and intended use.
Material ProductionChoose the material family
Route matched to material
Rare-earth alloys, ceramic ferrite, AlNiCo and flexible magnetic materials.
Explore the product familyPrecision ProcessingDefine the finished geometry
Geometry and mating surfaces
Slicing, grinding, chamfering and drawing-defined geometry.
Explore the product familySurface ProtectionMatch protection to the environment
Environment-dependent protection
Finishes and coatings matched to the working environment.
Explore the product familyMagnetizationSpecify the required field
Defined magnetic orientation
Orientation, pole patterns and magnetic-circuit requirements.
Explore the product familyAssemblyIntegrate the mechanical interfaces
Assembly programs
Magnets integrated with shafts, housings, polymers and mechanical interfaces.
Explore the product familyInspection & ReleaseVerify the agreed characteristics
All supply routes
Dimensional and magnetic verification, traceability and protected packing.
Quality requirementsENGINEERING TO PRODUCTION
Resolve the details before production.
Application Review
Define magnetic targets, working temperatures and the real operating environment.
Process Definition
Align material, critical features, coating and magnetic orientation.
Sample Validation
Review representative samples and the agreed test evidence.
Controlled Supply
Maintain batch identity, approved revisions and delivery requirements.
PREPARE FOR REVIEW
Bring the key requirements together.
Start with the drawing and identify the decisions that affect production and acceptance.
- Drawing & revisionDimensions, datums, critical faces and mating parts.
- Magnetic functionGrade preference, orientation and required field or force.
- Operating conditionsMagnet temperature, exposure and assembly environment.
- Surface & interfacesCoating, adhesive and mechanical fit requirements.
- Quantity & timingSample needs, first order and expected production volume.
- Acceptance & packingInspection method, batch identification and protection.
FROM YOUR DRAWING TO PRODUCTION
Define the Route for Your Component.
Bring the material, drawing interfaces and release requirements into one manufacturing review.
Discuss the Manufacturing Route